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Explosion Proof Lighting Solutions

Engineered to Prevent Ignition in Flammable and Combustible Zones

Certified LED Lighting for Hazardous, High-Risk, and Combustible Environments

Explosion proof lighting is not just a safety requirement—it's a life-saving investment in any industrial facility where combustible gases, dust, or vapors may be present. From oil refineries and chemical plants to military bases and food processing operations, these environments require lighting solutions that can operate safely under extreme conditions.

At Stouch Lighting, we specialize in designing and supplying explosion proof LED lighting systems that meet rigorous safety classifications while significantly reducing energy and maintenance costs. All of our solutions are compliant with NEC, OSHA, and UL/CSA hazardous location standards, including Class I Div 1, Class I Div 2, and beyond

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What Is Explosion Proof Lighting?

Explosion proof lighting is designed to contain sparks, arcs, or heat within the fixture to prevent ignition of surrounding flammable gases or vapors. These lights are crucial in hazardous areas defined by the NEC—such as Class I Division 1 and Division 2 zones—where explosive atmospheres may exist during normal or abnormal operations. Explosion proof fixtures are ruggedly built, sealed, and certified to ensure safe operation in volatile industrial settings.

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Why Traditional Lighting Fails in Hazardous Locations

Conventional lighting like HID and fluorescent fails to meet the demands of hazardous locations. HID systems consume high wattage, degrade quickly, and require frequent maintenance—costing up to $1,200 per fixture in 3 years. Fluorescent lights underperform in cold or wet environments, and their lifespan shortens with frequent cycling. 

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Benefits of Explosion Proof LED Fixtures

Explosion proof LEDs deliver safe, efficient lighting in high-risk environments. They meet NEC Class I and II requirements, use 40%–60% less energy, and can save up to $300 per fixture annually. With rated lifespans exceeding 100,000 hours, they drastically reduce maintenance needs. Multi-point LED design improves light distribution, CRI, and visual comfort—enhancing safety and productivity throughout the facility.

 

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Learn More About Explosion Proof Lighting

Explosion proof lighting is a category within hazardous location lighting—which also includes fixtures built for:

  • High abuse environments

  • Vandal-prone public spaces

  • Clean rooms and containment areas

  • Wet or corrosive conditions

If your environment requires IP66/IP67 waterproof ratings, IK10 impact resistance, or NSF-certified cleanroom lighting, our hazardous location solutions can be tailored to your unique needs.

Who Needs Explosion Proof Lighting?

Explosion proof lighting is essential in environments where flammable vapors, dust, or fibers may be present during normal operations. These include:

  • Food Processing Plants
  • Manufacturing Facilities
  • Distribution Centers
  • Warehouses
  • Cold Storage Facilities
  • Railways
  • Ports
  • Military Facilities
  • Telecom & Cyber Centers
  • Oil & Gas Facilities
  • Water Treatment
  • Wet Lab Buildings
  • Pharmaceutical and Biotech Manufacturing
  • Hazardous Location Lighting
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Common Explosion Proof Lighting Applications

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FLOOD LIGHTING

Mounted on walls or poles for outdoor or perimeter lighting

 

 

 

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VAPOR TIGHT LIGHTING

Sealed, moisture-resistant fixtures designed for harsh or wet environments

 

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HIGH BAY LIGHTING

For ceilings 20 ft+ in hazardous warehouses or production floors

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Relevant Case Studies

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